ODM Fixture Development & Mold Customization
Custom stage lighting fixtures from mold design to tested production.
Some projects need a fixture that cannot be selected from a catalog. Hengmei supports ODM customers with industrial design, structure engineering, mold opening, prototype testing, data feedback, mold improvement and pilot production for custom stage lights.
ID
Industrial Design
Mold
Tooling Development
Lab
Test Data Feedback
Pilot
Trial Production
ODM customization starts with the required product behavior: housing shape, optical output, heat path, waterproof target, impact resistance, control interface, service access and cost range. Hengmei closes the loop between design, tooling, lab testing and mold correction before mass production.
ODM Scope
For customers who need a dedicated fixture, not a catalog model.
Design
Industrial & Structure Design
Exterior language, internal layout, service access, bracket structure, waterproof seams and manufacturable housing details are developed together.
Tooling
Mold Opening & Tooling
Plastic, die-cast aluminum or mixed-material housings can be developed through mold review, prototype fitting, dimensional checks and correction rounds.
Thermal
Thermal & Optical Layout
LED engine, lens path, fan channel, heat sink, motor clearance and internal airflow are checked before the tooling direction is locked.
Control
Control & Firmware Options
DMX channel logic, display menu, motor behavior, dimming curve and project-specific software functions can be coordinated with the hardware design.
ODM Process
A closed loop from design target to stable production.
01
Requirement
Output target, fixture type, application environment, budget and compliance needs.
02
Engineering Design
Industrial design, mechanical layout, sealing path, cooling plan and optics review.
03
Tooling
Mold opening, first article checks, assembly fit and structural correction.
04
Prototype Test
Waterproof, impact, temperature, aging, movement and optical output checks.
05
Data Feedback
Lab data is used to improve sealing, ribs, screws, heat path and motor clearance.
06
Pilot Run
Small-batch production validates assembly repeatability before mass production.
Customizable Modules
Key areas where ODM requirements usually affect the fixture.
A custom stage light is a system problem. Housing, optics, heat, sealing, movement, control and maintenance details must be tested together instead of adjusted in isolation.
Optical Engine
Beam, Spot, Wash Or Profile
Light source, lens group, prism, gobo, framing and beam angle choices define the product architecture.
Housing & Tooling
Dedicated Mold Structure
Shape, ribs, screw posts, handles, panels and service doors are reviewed for tooling and assembly.
Sealing System
Waterproof Design Target
Gaskets, cable glands, lens covers, vents and drainage details are tested against the required use case.
Thermal & Movement
Heat And Motion Stability
Fan channel, motor load, tilt structure and long-run temperature behavior are checked during prototype tests.
Laboratory Feedback
Test data that helps improve the mold before the next round.
Hengmei uses in-house test capability to shorten the feedback loop. When a prototype shows a sealing, impact, heat or aging issue, the structure team can adjust the mold direction before the problem reaches batch production.
Impact
Impact & Drop Risk
Housing strength, lens cover protection, handle structure and fastener reliability.
Water
Waterproof Validation
Rain, spray and water-jet style checks for gaskets, vents, glands and lens seams.
Heat
High Temperature Run
Thermal rise, airflow, motor load, fan control and material behavior under long operation.
Optical
Electrical & Optical Checks
Output, movement, aging, ESD or surge goals can be reviewed according to the target market.
Reference Standards
Testing direction based on recognized luminaire requirements.
Final certification depends on the selected product, target country and third-party laboratory. During ODM development, Hengmei can use these standards as engineering references for design review and pre-compliance checks.
IEC 60598-1 / IEC 60598-2-17
Luminaire Safety
General luminaire safety plus particular requirements for stage, TV and film studio luminaires.
IEC 60529 / GB/T 4208
IP Protection
Dust and water ingress protection used to guide sealing, water-jet and outdoor validation targets.
IEC 62262
IK Impact Code
External mechanical impact classification for enclosure protection and housing strength review.
IEC 62471
Photobiological Safety
Evaluation direction for optical radiation exposure from lamps and LED-based luminaires.
IEC 61000-4 Series
EMC Immunity
ESD and surge immunity references for control boards, power interfaces and harsh installation environments.
UL 1573
Stage & Studio Use
North American stage and studio luminaire reference for eligible products and wet-location projects.
Engineering Response Within 12 Hours
Request ODM Mold Customization
Send the target fixture type, application environment, optical effect, expected order volume, waterproof or impact target and any reference product. Hengmei will review the design path and tooling feasibility.